ADRIADIESEL - ENGINE 18ZAV40S - SPARE PARTS
We offer the following spare parts for the 18ZAV40S engine:
Cylinder heads, valve spindles, valve gear, roller guides, pistons, connecting rods, cylinder liners, camshafts, crankshafts, overspeed devices, flywheel with gear rim.
Frame covers, air coolers, fuel injection pumps, fuel valves, lubricating oil pumps, prelubricating pumps, fresh water pumps, frame with main bearings, thermometers, preheaters etc.
ADRIADIESEL - ENGINE 18ZAV40S - SPARE PARTS LIST
Part name | Code number / Kode broj |
Cylinder liner |
KS 21401 |
Piston ring |
KS 34402 |
O-ring |
KS 21420 |
Seal |
KS 21425 |
Seal ring for cylinder liner |
KS 27016 |
O-ring |
KS 27024 |
O-ring |
KS 27025 |
O-ring |
KS 27027 |
O-ring |
KS 27029 |
O-ring |
KS 27030 |
Cylinder cover |
KS 27101 |
A cocoon |
KS 27107 |
Valve seat |
KS 27108 |
Valve seat |
KS 27109 |
Valve guide |
KS 27112 |
Valve seat |
KS 27118 |
O-ring |
KS 27129 |
O-ring |
KS 27130 |
Cylindrical pin |
KS 27202 |
Spring plate |
KS 27205 |
Pressure rod |
KS 27208 |
Nozzle 144x10x0.700R |
KS 27240 |
Fuel pressure pipeline |
KS 27251 |
Valve body and housing |
KS 27255 |
Matica |
KS 27258 |
Clamping ring |
KS 27261 |
Gasket |
KS 27262 |
O-ring |
KS 27275 |
O-ring |
KS 27276 |
Referral Air Valve Parts Kit |
KS 27450 |
Set of O-rings and seals |
KS 27460 |
Suction valve |
KS 27511 |
Valve turning device |
KS 27527 |
Exhaust valve |
KS 27531 |
Exhaust valve |
KS 27531 |
Safety valve, set / Pressure limiting valve (660 kw/cyl or 720 kw/cyl) |
KS 27700 |
Indicator valve |
KS 27750 |
Cap KS |
KS 28020 |
Special screw |
KS 28034 |
O-ring |
KS 28050 |
Lower connecting rod bearing type |
KS 33201 |
The upper part of the piston |
KS 34002 |
The upper part of the piston |
KS 34003 |
Piston jacket |
KS 34004 |
KS |
KS 34024 |
Ring |
KS 34027 |
Fastener |
KS 34035 |
Piston ring |
KS 34401 |
Oil scraper |
KS 34415 |
Pin for fuel pump |
KS 55012 |
Pin for fuel pump |
KS 55017 |
Gasket for flange |
KS 55020 |
Expansion screw for fuel injection |
KS 55023 |
O-ring |
KS 55035 |
O-ring |
KS 55037 |
Shaft sealing ring for toothed rack |
KS 55041 |
Bolt for fuel injection pumps |
KS 55042 |
Tubular connection |
KS 67008 |
Torsion spring/scale |
KS 72141 |
Compensator |
KS 81166 |
Sleeve |
KS 87087 |
Sealing ring |
KS 87177 |
Sealing ring |
KS 87178 |
Sealing ring |
KS 87179 |
O-ring |
KS 87183 |
Adriadiesel d.d., the successor of the former Yugoturbina Diesel Engine Factory, follows the tradition in production of diesel engines, spare parts and other equipment in co-operation with world's leading producers.
LICENCE BY MAN Diesel SE
|
Adriadiesel had produced spare parts for all MAN Diesel SE engine types. | |
LICENCE BY ADRIA 40
|
Adriadiesel produce spare and substitute parts for Adria 40licensed engines produced since 1955 | |
Since it was founded in 1949, in over 50 years of its existence, we produced 1581 four-stroke diesel engines with over 2 000 000 HP by Adria 40 licence of the following types:
T engines
|
TD / TAD / TW / TAW 24 | |
TD / TAD /TG / TAG /TF / TAF 36 | ||
TAD / TG / TAG / /TF / TAF 48 | ||
R engines
|
RD 44 | |
RD 56 | ||
B engines
|
BH / BAH / BF / BAF 22 | |
BH / BAH / BCAH / BF / BAF BCAF 29 | ||
Z engines
|
ZL / ZV 40/48 | |
ZAL / ZAV 40/48 S | ||
A engines
|
AL 20 / 24 | |
AH / AF / AR / AL 25 / 30 | ||
ASL / ASV 25 / 30 | ||
S engines
|
S 20 | |
S 20 U |
MARINE PROGRAM
|
Auxiliary Engines | |
STATIONARY PLANTS
|
Diesel Power Plants | |
Emergency Gen-Sets | ||
4-stroke, medium speed diesel engines.
Turbocharged with constant pressure and charging air cooling.
Stationary engine types.
|
Availability, reliability, durability; Low operation costs; Low maintenance requirements; Easy operation and maintenance; Low fuel oil and lub. oil consumption; Long intervals between regular overhauls; Long lifetime of components; Operation on cheapest fuel (HFO); 16 000 - 20 000 hours between major overhauls; Shortest daily routine maintenance; Reliable power supply and economical operation, even in extreme conditions; Compliance with environmental requirements |
Adriadiesel's Diesel engine market is defined by Licence Agreement signed with the Principal, MAN Diesel:
Spare parts, Maintenance, Repair, Services (Machining and Heat Treatment): UNLIMITED
|
|||||||||||||||
L 23 / 30H | |||||||||||||||
MAN Diesel SE Bestseller | |||||||||||||||
The best HFO GenSet on the market | |||||||||||||||
Over 5.000 engines currently in exploitation | |||||||||||||||
Engine: L 23 / 30H | Period: 1998. - 2008. | |
Customer |
No. of engines
|
%
|
Uljanik |
148
|
55
|
3. Maj |
61
|
23
|
Trogir |
36
|
13
|
MAN |
14
|
5
|
Brodosplir |
11
|
9
|
Total:
|
270 engines
|
100 %
|
Engine Type
|
Power Range [kW]
|
Number of Cylinders
|
---|---|---|
L 16 /24 |
450 - 900
|
5 - 6 - 7 - 8 - 9
|
L 21 /31 H |
950 - 1.935
|
5 - 6 - 7 - 8 - 9
|
L 23 / 30 H |
650 - 1.280
|
5 - 6 - 7 - 8
|
L 27 / 38 |
1.440 - 2.880
|
5 - 6 - 7 - 8 - 9
|
L 28 / 32 H |
1.050 - 1.980
|
5 - 6 - 7 - 8 - 9
|
V 28 - 32 H |
2.520 - 3.960
|
12 - 16 - 18
|
In 2002 Adriadiesel d.d. was certified according to international standard ISO 9001:2000. Satisfied customer is the best estimate of our work, and frequent surveys are being made in order to gain information of their level of satisfaction.
One very efficient method of quality improvement that has been implemented in our company is KAIZEN method, and it effects improvements in production.
KAIZEN is an instrument which enables employees to make suggestions for many aspects of improvement, from production to working environment.
Quality of our products is guaranteed by our highly trained specialists: NDT examiners in penetrant testing, magnetic particle testing and visual inspection:
PROTECTION OF ENVIRONMENT
Adriadiesel d.d. complies with all requirements and law regulations on environment protection. Dangerous technological waste is very carefully managed, and special attention is paid to prevention of water and air polution.
EMPLOYEES SAFETY
Protection of employees in production is very important. All the workers are trained for protection against fire and occupational safety, and based on hazard estimation all protective measures are being taken and equipment supplied in order to provide safe working environment.
Company with Quality Management System Certificate |
ISO-9001/2000
|
RINA
|
for manufacture of diesel engines and spare parts by MAN Diesel SE licence, production of spare parts by Sulzer licence, and repairs and overhauls of MAN Diesel SE and Sulzer engines
|
DNV
|
HRN EN 729-4
for welding of engine frames, steel constructions and piping |
KAIZEN
In March 2005 Mr. Yasuo Yamamoto and Mr. Zoran Stiperski presented KAIZEN - system of continuous improvements to all Adriadiesel's employees.
It was a successful introduction of an original Japanese KAIZEN management, revealing secrets of Japanese economical success.
The philosophy behind Kaizen management is quick, simple and easy, yet continuous improvements of work efficiency, resulting in huge success. There is no risk involved for the companies applying Kaizen method. It requires minor financial investments, but makes great changes in employees' job perception, work approach and general way of thinking.
+ | = | |||
KAi | ZEN | KAIZEN | ||
Change | Progress | Continuous improvement | ||
Present experience shows that suggestions of Adriadiesel's employees can be categorised in eight groups:
Quality Policy
Download the document "Quality Policy" of Adriadiesel d.d. - LINK.
INTELLECTUAL CAPITAL
Company's value is usually estimated trough its material and financial potency. However, money is not the only key to success. What makes a company successful and recognised on the market are people.
In order to increase intellectual capital, Adriadiesel d.d. invests in education, recruitment of qualified people and incitement rewords for the personnel.
EMPLOYEES' SAFETY
Protection of employees in production is very important. All the workers are trained for protection against fire and occupational safety, and based on hazard estimation all protective measures are being taken and equipment supplied in order to provide safe working environment.
EDUCATION AND PROFESSIONAL DEVELOPMENT
Quality of our products is guaranteed by our highly trained specialists: NDT examiners in penetrant testing, magnetic particle testing and visual inspection:
Adriadiesel d.d. has started a co-operation with Technical School in Karlovac with aim to promote careers and gaining new knowledge and skills in metal profession, electrotechnics, and mechatronics.
Adriadiesel d.d. will also facilitate practical teaching of students trough organised visits to its workshops.
Program of technical training for gaining new knowledge and skills for operating CNC machines and for maintenance of hydraulic and pneumatic systems and PLC devices has already begun.
The training is being implemented trough theoretical and practical lessons in Technical School in Karlovac. There are two programs provided.
IExecutive program for CNC operators consists of:
Venue: Technology Process Projecting and NAUS Practicum.
IExecutive program of education in pneumatics, hydraulics and automatics consist of:
EMPLOYEES
There are around 280 employees in Adriadiesel d.d.. For more detailed information on employee status see table and diagram.
Year
|
Number of Employees
|
2001.
|
255
|
2002.
|
271
|
2003.
|
267
|
2004.
|
253
|
2005.
|
257
|
2006.
|
272
|
2007.
|
287
|
2008.
|
286
|
2009.
|
272
|
2010.
|
235
|
2011.
|
256
|
2012.
|
251
|
AD - AD MANAGEMENT
|
FIN
|
- FINANCING | |
ACC
|
- ACCOUNTING | |
DOC
|
- DOCUMENTATION CENTRE | |
ICT
|
- iNFORMATICS & COMMUNICATION TECHNOLOGY | |
CON
|
- CONTROLLING | |
TQM
|
- TOTAL QUALITY MANAGEMENT | |
QA
|
- QUALITITY ASSURANCE | |
SAF
|
- SAFETY | |
ADH - HUMAN RESOURSE & ADMINISTRATION
|
ENG
|
- ENGINEERING |
PRE
|
- PRODUCTION ENGINEERING |
QC
|
- QUALITY CONTROL |
INM
|
INVESTMENTS & MAINTENANCE | |
INV
|
- INVESTMENTS | |
MNT
|
- MAINTENANCE | |
AST
|
- ASSEMBLY & TESTING | |
ASS
|
- ASSEMBLY | |
TST
|
- TESTING | |
MTI
|
- MACHINING, TOOL MANAGE. & INNER TRANSPROT | |
MAC
|
- MACHINING | |
TM
|
- TOOL MANAGEMENT | |
ITR
|
- INNER TRANSPORT | |
WHL
|
- WELDING & HEAT TREATMENT | |
WEL
|
- WELDING | |
HTR
|
- HEAT TREATMENT | |
MAN
|
- MAN DIESEL | |
SRV
|
- SERVICES | |
SUL
|
- ADRIA 40 | |
PRM
|
- PROCUREMENT MANAGEMENT | |
PUR
|
- PURCHASING | |
WM
|
- WAREHOUSE MANAGEMENT | |
PLN
|
- PRODUCTION PLANNING | |
Today, on the14th of October 2015, at the Commercial Court in Zagreb, with more than 2/3 of the votes The Pre-Bankruptcy Settlement of Adriadiesel d.d. has been concluded.
With this settlement Adriadiesel, as a manufacturer of diesel generators and power plants, continues with the positive business trend and with entering new markets. The continuous
development of new technologies, continuous education and innovations are the strategic backbone of the current and future business of Adriadiesel.
Thank you all.
Bureau Veritas as one of the world's leading accredited certification society for the monitoring, classification and certification has confirmed our commitment
to the development, production, testing and servicing of diesel engines and other power equipment according to Bureau Veritas NR320 requirements relating
to compliance with the procedures of the quality system.
Generator sets testing for two constructions is currently in the final stage in the production facility of Adriadiesel.
Construction 722 with auxiliary engines MAN 3x7L23 / 30HMK2, produced in ADRIADIESEL, is for the shipyard Uljanik d.d. Testing and handover of the generator sets are planned for
the beginning of January 2016. The event will be attended by representatives of the owner and shipyard. The same generator sets are also contracted for the new construction 723, for the shipyard Uljanik d.d. as well and the delivery of the same is planned for the end of June 2016.
Construction 326 with auxiliary enginesMAN 3x7L23 / 30HMK2, also produced in ADRIADIESEL, is for the shipyard Brodotrogir d.d. Final assembly and the planned handover of this generator set is planned for the end of January 2016.
Generator sets testing for two constructions is currently in the final stage in the production
facility of Adriadiesel.
Construction 722 with auxiliary engines MAN 3x7L23 / 30HMK2, produced in ADRIADIESEL,
is for the shipyard Uljanik d.d. Testing and handover of the generator sets are planned for
the beginning of January 2016. The event will be attended by representatives of the owner
and shipyard. The same generator sets are also contracted for the new construction 723,
for the shipyard Uljanik d.d. as well and the delivery of the same is planned for the end of June 2016.
Construction 326 with auxiliary enginesMAN 3x7L23 / 30HMK2, also produced in ADRIADIESEL,
is for the shipyard Brodotrogir d.d. Final assembly and the planned handover of this generator
set is planned for the end of January 2016.
1949. Incorporated Yugoturbina - Diesel Engine Factory
1955. Started production of diesel engines licensed by Swiss Sulzer
1990. Incorporated joint stock company as Diesel Engine Factory
1991. The company changed name to Adriadiesel d.d.
1997. Terminated licence agreement with Sulzer (Wärtsilä NSD)
1998. Signed licence agreement with German company MAN Diesel SE
1999. Delivered 1st engine produced by the new licence
2001. Company certified by norm ISO 9002;1994
2002. Stipulated 100th engine by MAN Diesel SE licence
2003. Company recertified by new norm ISO 9001:2000
2004. Delivered 100th engine by MAN Diesel SE licence
Adriadiesel d.d., the successor of former Diesel Engine Factory Yugoturbina, follows the tradition in production of diesel engines, spare parts and other power equipment, in co-operation with leading producers worldwide.
Since the incorporation in 1949 until today, in over 50 years, Adriadiesel d.d. has produced 1581 four-stroke diesel engines with over 2,000,000 HP by SULZER licence (later NEW SULZER DIESEL) of the following types.
T engines
|
TD / TAD / TW / TAW 24 | |
TD / TAD /TG / TAG /TF / TAF 36 | ||
TAD / TG / TAG / /TF / TAF 48 | ||
R engines
|
RD 44 | |
RD 56 | ||
B engines
|
BH / BAH / BF / BAF 22 | |
BH / BAH / BCAH / BF / BAF BCAF 29 | ||
Z engines
|
ZL / ZV 40/48 | |
ZAL / ZAV 40/48 S | ||
A engines
|
AL 20 / 24 | |
AH / AF / AR / AL 25 / 30 | ||
ASL / ASV 25 / 30 | ||
S engines
|
S 20 | |
S 20 U |